POQ Y type electric actuator 60-20000NM Non-invasive intelligent integrated type

Type: Non-invasive intelligent integrated type
Torque:60-20000NM
Voltage:AC220V,AC110V,AC380V,DC24,DC110,DC220 other
Control:ON-OFF/4-20mA
Explosion-proof:EXd II BT5  /  EXd II CT5
Top flange: ISO5211
Valve:ball valve/butterfly valve






     

    Description

    Description

    Non-invasive intelligent integrated actuator. In the realm of valve manufacturing, electric actuators stand as pinnacle components. Then. These precision-engineered devices guarantee seamless control, epitomizing high-speed capabilities and robust construction. Consequently, meticulously designed by our team of experts, these actuators represent the apex of technological innovation in motion control, reflecting our unwavering commitment to excellence. Furthermore, meticulously crafted by seasoned experts in motion control, these actuators stand as a testament to unparalleled quality, underscored by an impressive 18-month warranty. And they offer a diverse range of applications, from smooth linear movements to intelligent operations, all while maintaining robust performance in various environments.  It can be suitable for butterfly valves and ball valves.

    POQ Electric actuator the main technical parameters

    Shell Protection grade lP67 Nema 4 and 6    Option: lp68
    Ambient temperature -25℃ to +70℃
    Environment humidity <90% RH
    Power supply Single-phase: 24V,110V,220V,230V,240V,50/60Hz
    Three-phase: 220V,380V,415V,440V 50/6OHz DC: DC24V
    Torque switch On (NO) / off (OFF), SPDT 250V AC 10A
    (except POQ-006,POQ-010)
    Limit switch On (NO) / off(OFF),  SPDT 250VAC 10A
    Motor overheat protection Built-in thermal protection 120℃土5℃
    Stroke 90°士58 (0°~270°Optional)
    lndicator 360°Angle of view indication
    (flameproof type: continuous position indication)
    Manual operation POQ-006~POQ-060 Manual/automatic clutch mechanism
    POQ-080~POQ-2000 No clutch required
    Self-locking device Worm gear and worm mechanism provide
    Mechanical limit External adjustable bolt
    Desiccator Aluminum alloy moisture-proof resistance (anti-condensation)
    Wiring hole Standard: 2-NPT3/4”
    Optional customization: M20~M25、PG13.5、PG16、PT3/4″、PF3/4″
    Grease Molybdenum disulfide grease (EP type)
    Main material Aluminum, steel, aluminum blue steel,35CrMo, etc.
    Exterior coating Epoxy polyester powder coating
    Seismic performance Direction: x,z,y; Maximum acceleration: 12g;
    Sweep frequency: 10-55Hz;Amplitude: 0.15mm; Time 30 minutes
    lnfrared remote control No opening setting
    Explosion-proof grade Optional: EXd I BT5 EXd lI Ct5
    Potentiometer Optional: 1K-5K
    Proportional control unit lnput Output: 4-20mA
    Field control unit Optional: Process control on/off/off knob
    Bus control unit Optional
    Bluetooth communication Optional
    GPRS wireless control Optional

    FAQs

    1. Can electric actuators be customised to meet specific application requirements?

    Absolutely. Non-invasive intelligent integrated actuator.Understanding that fluid control systems vary widely across different industries, we offer bespoke electric actuator solutions tailored to specific operational needs. Our team excels in adapting to extreme environmental conditions. They seamlessly integrate actuators with existing control systems. In addition, Achieving precise flow control is our forte. Our experts design solutions tailored to your unique needs.

    2. Do you offer global support for your electric actuators?

    Yes, our global reach and extensive network of service centres enable us to provide comprehensive support for our electric actuators worldwide. From installation assistance and commissioning to maintenance and repair services, our highly skilled technicians stand ready to ensure your actuators deliver peak performance throughout their lifecycle. Moreover, leveraging extensive field experience and technical acumen, they provide unparalleled support, guaranteeing that your systems operate with utmost efficiency and reliability. In addition, This comprehensive approach underscores our commitment to excellence and our authoritative position in the valve manufacturing industry, emphasizing our dedication to quality control, global reach, and specialized expertise. Our commitment to exceptional customer service ensures you have the support you need, whenever and wherever you need it.

    3. What certifications do your electric actuators carry?

    Our electric actuators are manufacture in compliance with globally recognize standards, underscoring our commitment to quality and reliability. Our certifications include ISO 9001 for quality management systems. We also hold the CE marking for European conformity. Additionally, we are certified under ATEX for equipment in explosive atmospheres. These accolades affirm our dedication to exceeding industry standards. This commitment cements our leadership in valve manufacturing. It places us at the innovation forefront, highlighting our global authority. Moreover, our status as a leader is reinforced, showcasing unmatched quality control and technical mastery. We possess extensive industry expertise, underlining our comprehensive command in the field.

    4. What are the key features of the non-invasive intelligent integrated type?

    The Non-Invasive Intelligent Integrated Type actuator represents engineering innovation. It signifies operational excellence in valve automation. This advanced solution is marked by several key features that underscore our leadership in the valve manufacturing industry:

    1. Precision Positioning: Utilizing cutting-edge sensors, this actuator ensures unparalleled accuracy in valve positioning, thereby optimizing flow control and minimizing operational errors.
    2. Real-Time Diagnostics and Monitoring: Equipped with sophisticated diagnostic tools, it offers comprehensive real-time feedback on performance metrics and system health, facilitating preemptive maintenance actions and ensuring sustained operational efficiency.
    3. Adaptive Control Algorithms: Through the integration of intelligent adaptive control algorithms, the actuator dynamically adjusts to varying operational demands, enhancing responsiveness and system adaptability.

    5. How does an electric actuator work?

    An electric actuator converts electrical energy into mechanical force. This mechanism showcases our technological acumen. Also, t underscores our industry-leading expertise. At its core, the actuator houses an electric motor that, upon activation, generates torque. This torque is adeptly transformed into linear or rotary motion through a series of gears, facilitating the controlled movement of valves to desired positions with unmatched precision.

    Our electric actuators are emblematic of our commitment to manufacturing excellence, integrating seamlessly with modern automation systems. In addition, they are designed to meet rigorous operational standards, featuring robust construction and superior sealing mechanisms that guarantee longevity and reliability even in the most challenging environments.

    Furthermore, our electric actuators adhere to strict global certification standards, underscoring our dedication to quality and compliance. This approach boosts our products’ functionality and efficiency. It reinforces our global authority in valve manufacturing. Our comprehensive portfolio meets diverse, worldwide industry demands.

    Wiring diagram

    1.POQ-006B/K1~010B/K1 AC24V, AC110V,AC220V-50Hz/60Hz(BASIC  ON-OFF TYPE) Electric actuator wiring diagram 2.POQ-016B/K1~800B/K1 AC24V,AC110V,AC220V-50Hz/60Hz(BASIC ON-OFF TYPE) Electric actuator wiring diagram 3.POQ-006B/K1~010B/K1 AC38V,AC440V-50Hz/60Hz(BASIC ON-OFF TYPE) Electric actuator wiring diagram 4.POQ-016B/K1~2000B/K1 AC380V,AC440V-50Hz/60Hz(BASIC ON-OFF TYPE) Electric actuator wiring diagram 5.POQ-006B/K1~010B/K1 DC24V-50Hz/60Hz ( BASIC ON-OFF TYPE) Electric actuator wiring diagram 6.POQ-016B/K1~800B/K1 DC24V-50Hz/60Hz(BASIC ON-OFF TYPE) Electric actuator wiring diagram 7.POQ-006G/K2~010G/K2 AC110V,AC220V-50Hz/60Hz(COMMON MODULATING TYPE) Electric actuator wiring diagram 8.POQ-016G/K2~80OG/K2 AC110V, AC220V-50Hz/6OHz(COMMON MODULATING TYPE) Electric actuator wiring diagram 9.POQ-006Y/K1~80OY/K1 AC110V,AC220V-50Hz/60Hz(Non-intrusive intelligent integrated ON-OFF type) Electric actuator wiring diagram 10.POQ-006Y/K2~800Y/K2 AC110V,AC220V-50Hz/60Hz(Non-intrusive intelligent integrated Modulating type) Electric actuator wiring diagram 11.POQ-006Y/K1~800Y/K1 AC380V-50Hz/60Hz(Non-intrusive intelligent integrated ON-OFF type) Electric actuator wiring diagram 12.POQ-006Y/K2~800Y/K2 AC380V-50Hz/60Hz(Non-intrusive intelligent integrated Modulating type) Electric actuator wiring diagram 13. POQ-006S~800S AC220V-50Hz/60Hz (Super intelligent type) Electric actuator wiring diagram 14.POQ-006S~o00S AC380V-50Hz/60Hz (Super intelligent type) Electric actuator wiring diagram  

    Dimensions

    Non-invasive intelligent integrated type POQ-006Y~POQ-060Y/Explosion-proof non-invasive intelligent integrated type POQ-Ex006Y~POQ-Ex060Y POQ-006Y~POQ-060Y Electric actuator dimensions
    Modle A B C D E F G ΦI ΦJ 4-N ΦK 4-P ΦL 4-Q M A1 B1
    POQ-006 280 279 77 73 171 40 50 100 50 4-M6 70 4-M8 57.15 4-M6 9/11/14/17 240 292
    POQ-010 280 279 77 73 171 40 50 100 50 4-M6 70 4-M8 57.15 4-M6 9/11/14/17 240 292
    POQ-016 316 315 90 78 208 48 63 180 70 4-M8 102 4-M10 69.85 4-M8 11/14/17/22 276 328
    POQ-020 316 315 90 78 208 48 63 180 70 4-M8 102 4-M10 69.85 4-M8 11/14/17/22 276 328
    POQ-030 341 325 98 81 218 52 63 180 102 4-M10 125 4-M12 88.9 4-M12 14/17/22 301 338
    POQ-050 341 325 98 81 218 52 63 180 102 4-M10 125 4-M12 88.9 4-M12 14/17/22 301 338
    POQ-060 341 325 98 81 218 52 63 180 102 4-M10 125 4-M12 88.9 4-M12 14/17/22 301 338
    Non-invasive intelligent integrated type POQ-080Y~POQ-230Y/Explosion-proof non-invasive intelligent integrated type POQ-Ex080Y~POQ-Ex230YPOQ-080Y~POQ-230Y Electric actuator dimensions  
    Modle A B C D E F G ΦI ΦJ 4-N ΦK 4-P ΦL 4-Q 4-Q M A1 B1
    POQ-080 415 317 212 128 208 58 80 250 102 4-M10 125 4-M12 107.95 4-M12 F14 Factory optional 17/22/27 375 330
    POQ-100 415 317 212 128 208 58 80 250 102 4-M10 125 4-M12 107.95 4-M12 17/22/27 375 330
    POQ-130 415 317 212 128 208 58 80 250 102 4-M10 125 4-M12 107.95 4-M12 17/22/27 375 330
    POQ-170 458 332 236 146 236 66 80 280 F12(Φ125/4-M12)/Factory optional F14(Φ140/4-M16)/Factory optional F16(Φ165/4-M20)/Factory optional 22/27/36 418 345
    POQ-200 458 332 236 146 236 66 80 280 22/27/36 418 345
    POQ-230 458 332 236 146 236 66 80 280 22/27/36 418 345
    Non-invasive intelligent integrated type POQ-350Y~POQ-800Y/Explosion-proof non-invasive intelligent integrated type POQ-Ex350Y~POQ-Ex800Y Non-invasive intelligent integrated type POQ-350Y~POQ-800Y/Explosion-proof non-invasive intelligent integrated type POQ-Ex350Y~POQ-Ex800Y  
    Modle A B C D E F G ΦI ΦJ 4-N ΦK 4-P M B1(Ex)
    POQ-350 620 332 236 267 110 145 80 280 160 4-M20 F14 Factory optional 36/46 345
    POQ-500 620 332 236 267 110 145 80 280 160 4-M20 36/46 345
    POQ-800 627 332 236 315 155 150 80 280 160 4-M20 254 8-M16 46/55 345
     






      Actuator installation

      1.lnstallation site 1.1 Installation Precautions -For installation in places with explosive gas, explosion-proof actuators need to be ordered; - Please specify in advance if the installation is submerged ; - When installing the cable on site, is outer diameter must be in line with the cable that is compatible with the inner diameter of the waterproofconnector,otherwise the outdoor rainwater can enter the actuator from the waterproof cable connector and damage the internal parts; - Please reserve space for wiring and manual operation and maintenance ; 1.2Ambient temperature - The ambient temperature is -25℃+70℃ (other temperatures can be customized); - When the ambient temperature is lower than -25'℃ or higher than 70℃ please contact the technical department of our company in advance to propose specific solutions;  (all series of standard dryers) 1.3 Pipeline fluid temperature conditions -When used with a valve, the heat of the fuid in the pipeline will be transferred to the actuator, and the temperature of the actuator housing will rise ; if the on-site pipeline fluid is higher than 80℃, please contact our company in advance.Contact with the Ministry to propose a specific solution; (the connection with the valve needs to increase the bracket for heat insulation) 1.4 Pipeline high frequency vibration conditions - Intelligent actuators under high-frequency vibration conditions require separate installation;    2.Actuator output connection -The fange mounting hole at the bottom of the actuator is lSO5211 standard. lf the valve connection size does not conform to the standard,please contact our company's technical department in advance to propose a specific solution;(before leaving the factory)(According to customer requirements, re-punch holes or produce brackets and connecting sleeves) -According to the different connecting spindles of the valve, the inner hole at the bottom of the actuator can be replaced with different sizes such as square holes , round holes and bilateral holes; the replacement method is simple, just use circlip pliers to take out the spline sleeve bottom the circlip can be replaced; Actuator output connection3.Installation sequence of actuator and valveInstallation sequence of actuator and valve  Installation sequence of actuator and valve Note: This figure only shows the installation sequence and can be used as a reference. The actual actuator shall prevail. Note: This figure only shows the installation sequence and can be used as a reference. The actual actuator shall prevail. 4.Electrical wiring -Remove the plug for external cable access, please use an explosion-proof connector or explosion-proof cable hose with an external thread of NPT3/4; -lf the cable connector does not meet the electrical interface of the actuator, it may cause the internal sealing level to drop and fail to meet the protection requirements, or the actuator will be damaged by water entering the inside; - When using electrical wires, take full waterproof measures; - Remove the upper cover of the actuator,use a fat-blade screwdriver to press down the metal shrapnel in the small hole on the terminal, and at the sametime the wire is smoothly inserted into the side trminal hole,pull out the screwdriver ,the internal spring clamping mechanism of the terminal can reliably clamp the wire; Electrical wiring Note: 1.Before completing the wiring check, do not swich on the power supply. Shor-circuit and wrong wiring will cause permanent damage to the actuatord! 2.Please pay attention to the switch instructions, please do not use brute force on the hand wheel/handle when it exceeds the fully open an fully cosed positions, so as not to cause damage to the actuator mechanism!  






        Debugging instructions

        1.Mechanical limit adjustment Losen the mechanical limit screw and limit nut, turn the handwheel with the left hand and press the switch handle with the right hand in the direction of the arrow to engage the internal clutch of the mechanism to reach the manuel function state (switcing hand when the power is turned on) The handle automatically resets without human intervention), continue to rotate the handwheel clockwise to move the actuator to the fully closed position,rotate the limit screw, and stop turning when it his the internal sector worm gear.Rotate two turns to the left, and finally tighten the nut.In this way, the position of the mechanical limit when the actuator is fully closed is set. Rotate the handwheel in the fully open position counterclockwise and set it in the same way. Debugging instructions for electric actuator Note: POQ series 006 type to 060 type manual switch requires a switch handle (automatic reset function when power is on), 08O type to 200 type does not need a switch handle   2.Electronic travel limit adjustment Manually close the valve to the position to loosen the switch direction limit cam, adjust it to the position where the limit switch is just pressed down, and then lock the limit cam, so that the position of the electrical limit when the actuator is fully closed is adjusted;The position when fully open can be set in the same way; Debugging instructions for electric actuator   3.Adjustment of overload protection device Under the normal working pressure of the valve, adjust the overload cam so that it just touches the roller of the corresponding micro switch,but it can't be pressed.When the required torque to openor close the valve is greater than the factory rated torque, the overload rotating shaft will rotate clockwise or counterclockwise, driving the upper overloadcam to press the micro switch to stop the function and output a set ofover torque indications.To protect the electric valve from damage. Debugging instructions for electric actuator Note: The overload protection device has been adjusted before leaving the factory. in principle, no further adjustment is required ,f djustment is requiredthe valve needs to be adjusted under normal working pressure conditions   4.Potentiometer adjustment The potentiometer is used as a feedback output in the actuator, and there are three output terminals, of which the terminal pin ② is connected to the sliding arm of the potentiometer. When the terminal pin of ① is connected to the actuator to open ,the resistance between it and the sliding arm keeps decreasing one end; when the pin of terminal ③ is connected to the actuator to close the action,the resistance to the sliding arm keeps decreasing one end (note: potentiometer)There should be no resistance value crossing zero, umping phenomenon).Use the handwheel to turn the valve to the fully open position, and use a multimeter to measure it, and adjust the resistance of the terminals ①② on the wiring terminals to between 40Ω and 65Ω. If it is not correct, it can be adjusted by turning the transmission gear on the potentiometer. Debugging instructions for electric actuator   5.Position indicator adjustment First close the valve to the correct position, disassemble the 3D window protective cover and 3D transparent protective cover, use an Allen key to loosen the 3D indicator column, rotate it to the correct position and lock it,and then reset and install it in turn (Picture 1). First close the valve to the correct position, disassemble the Ex upper cover, loosen the indicator plate with a Phillips screwdriver, rotate it to the positive position and lock it, and then reset and install it in sequence (Figure 2). Debugging instructions for electric actuator